Tuesday, 30 May 2017

Oil filtration services using Activated alumina balls.!

How do I know if I am using the right filters for my system? 

This is a common and very valid question. The first part of the answer lies in determining the level of cleanliness and the conditions required by the system.
 If the lube -oil is common to all components in the system, the cleanliness level should be set in accordance with the most contamination -sensitive component.

The component manufacturer should have that information, but don't count on it. Your owner's manual may also have the information. also click here. 

 If not, your oil analysis lab recalls extensive records about contamination levels for all major components (valves, bearings, gear boxes, etc.). Can the Total Acid number (TAN) be reduced in an existing lube – oil system?

The answer is a qualified yes. Hard-working lube oils and hydraulic fluids change their characteristics with time. Acid is one by - the product of aging.

 Other factors are temperature, water, levels, wear particles and additive depletion. Individual lubricating brands contain different additive packages. Blenders attempt to have their products satisfy the application.

Acid is the by -product of complex chemical reactions within the system. Unchecked acid "feeds" on itself, thereby raising TAN numbers.

Highly oxidized fluids reveal high acid numbers. Virtually all lube-oils, mineral-based and synthetic, will respond to "conditioning" techniques which are applied off -loop to the main reservoir utilizing Fuller's Earth, activated alumina, enhanced activated alumina or ion -exchange.

 Filter systems should operate at low flow rates that increase the contact time between acidic fluids and the conditioning media. We will recommend suitable products based on your lube -oil system.

If a system displays early acid warnings, off -loop conditioning should be considered. We suggest tracking TAN numbers for 2 -3 sample periods. Conditioning techniques should also be accompanied with RBVOT analysis that will monitor additive packages. Buy best quality desiccant activated alumina from this Link

In general, it is not practical to reduce acid levels to "zero". However, acid can be kept within acceptable limits through timely and continuous conditioning, verified by regular oil analysis TAN monitoring.

 Why are there three water phases within a given lube-oil system? There are several reasons.

Much of the explanations tied to the chemistry of lubricating oil - both mineral and synthetic. Lube-

oils, However, oil has a water - saturation point beyond which excess water becomes either entrained (emulsified) or totally free.

 Therefore, we have to deal with dissolved, emulsified and free -water. Temperature has a huge influence on water solubility in oil.

 At higher temperatures, oil dissolves greater amounts of water. Emulsified water displays variable characteristics. Additives and blender formulations affect performance. Read this: activated alumina balls for water treatment.

Free -water is visible in most mineral oils.  Karl Fischer (ppm) oil analysis readings report the total water content of the sample which may consist of free, emulsified and dissolved water.

 The breakdown of free, emulsified and dissolved water is not reported on these tests.

2. What are realistic and attainable "dryness" levels (low water PPM)


The primary tools for water removal are water -absorbing cartridges and bags, centrifuges, vacuum distillation, coalescing and dehumidification. Each has a distinct water-removal concept. It is important to identify water's source and to quantify it, if possible.

In steam turbines, water invasion may be continuous. Heat exchanger leaks are typically progressive. Unprotected reservoirs open the door to airborne moisture contamination. also Check this: activated alumina  for water filtration.

New oil may not be water-free. Fundamental to remedial efforts is the "dryness" target that is appropriate for a lube -oil system. Equipment makers, blenders and oil analysis labs have recommendations. Once the targets are established, water removal techniques can be selected and put into action. 

Why isn't new oil clean and ready for use? This is a question that must be answered by your lube -oil supplier. Contamination can be controlled by the blender but at a cost. 

Filtration is the best protection from the tanker to on-site storage. Some oil merchants will certify a cleanliness level at the time of delivery. Also Check: activated alumina for air dryers


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However, after on -site arrival of new lube -oils, operators should exert disciplined care to prevent further contamination. What are the solutions to sticky servo-valves?

One cause of sticky servo -valves is the oil's condition. Problem oils are usually highly oxidized that are caused by high temperatures, additive depletion, water and other contaminants that aid the oxidation process. Increasing total acid numbers (TAN) are certain indicators of pending problems.

Highly oxidized oils display visible contaminants that appear as gummy and gel -like deposits on internal valve surfaces and spool -valve filters. want to buy best quality LDPE bags for pharma packaging ?then click here.

 Some operators call it "vanishing". Corrective action, other than dumping the entire oil batch, is off -Loop filtration and conditioning. The objective is to curtail TAN increases. Read this: Activated alumina F200 for arsenic fluoride removal


In some cases TAN numbers can be partially reversed, thereby increasing the oil's productive life. Depending on the oil, TAN reduction is achieved via one or more of the following media: 

Activated Alumina 3-5mm- [ activatedalumina.com]. The best and the most lasting results will be found in continuously re -circulating the reservoir system with a properly sized off-loop conditioning filter system. 


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Wednesday, 24 May 2017

How Activated Alumina Deal with Transformer oil filtration services.!

Transformer oil filtration process:-

Electrical transformers work to change over the high voltage vitality created at power plants and change this vitality to usable lower voltage vitality, which runs customer and business control needs.
These transformers are an indispensable bit of the power framework, which by definition comprises of
The power era and transmission lines which flawlessly give a persistent supply of dependable,
Predictable vitality paying little heads to the end client control necessities.
Transformers contain paper-oil protection frameworks intended to avert overheating. After some time, water may collect in transformers because of holes in gaskets and welds, ill-advised fixing, poor support, lacking drying at the season of generation, and normal maturing of protection materials inside the transformer.
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Collected moisture and other byproducts of insulation degradation lead to reduced effectiveness in energy transmission and eventually dielectric breakdown, resulting in power outages.

According to the U.S. Department of Energy, power outages and other interruptions in the electricity
Distribution system cost the U.S. economy at least $150 billion annually; an annual cost of about $500
for each man, woman, and child.

Moisture in transformer oil is one of the most common causes of breakdown. Moisture advances insulation degradation and causes decreased dielectric strength and increased mechanical stress on equipment.

It leaves transformers susceptible to corrosion, oxidation, fractures, restricted oil flow, increased heat and aeration, among other harmful side effects. Also, check this: -activated alumina adsorbent for water filtration.

Simply, transformer life is measured by the health of its insulation system. For every doubling in moisture content, transformer life is reduced by half. The water content in transformer oil must be kept to a level of 10ppm or less.
Regular maintenance of water content in transformer oil is essential.
To keep moisture out, transformers may include conservator or inert gas systems and online oil filtration systems.
Oven drying or vacuuming the system also removes moisture, but requires excessive time, labor, and
Money. 

Laboratory tests prove the best way to restore and maintain transformer oil properties is a
Combination of adsorbents, desiccants such as Activated alumina

 Removes water in transformer oil to less than 10ppm, more than expanding transformer life and providing greatly improved energy transmission to the power grid.

 Transformer oil filtration plant




In the manufacture of electrical equipment’s such as Transformers the use of insulating oils, such as Mineral Transformer oil, becomes indispensable.
 The Dialectical properties of this oil may vary depending on the content of the Gas, Moisture, Suspended Particles, and other contaminants.
The Even new oil absorbs gas and moisture while in storage. Prior to its use, therefore, it has to be reconditioned. Also Read: activated alumina-water filter
Tuning and purification of the oil are also necessary due to captivation of gas and moisture during service and due to the development of aging products.
These plants of various design and capacities carry out the following operations:

  • ·         Removal of suspended particles by filtering,
  • ·         Degassing and dehumidification,
  • ·         Flushing and cleaning of transformers,
  • ·         De-acidification orem.com

How Activated Alumina Deal with Moisture Problems in Transformer oil filtration plant.!


Activated Alumina Is highly absorbent and Reveals tremendous Surface Area. Due to its unique properties, it is being more preferred to use in Oil Filtration Systems.
It is sturdy to thermal Shock and graze and will not shrink, swell, soften nor disintegrate when absorbed in water.
The uniformity of Bead Size prevents gas flow controlling and minimizes pressure drop. In addition
to this, there are various Advantages of Activated Alumina Balls due to which it has become well
known among various Adsorbents.



 It has uniform Ball Size having high Defeating Strength, very good Adsorption Capacity, Low Bulk Density and Low Attrition Loss. Due to such properties, Activated Alumina Balls becomes a one-sided option for use in various applications such as Transformer Oil Filtration Plant.
The above diagram Shows a Transformer oil filtration plant having a Chamber at each side 

filled with Activated Alumina Balls

Transformer Oil is passed through a chamber having Activated Alumina Balls via which the oil would be purified i.e. Moisture contents would be removed and would be absorbed by our material. 

Activatedaluminaballs.com – Being One Kind of solution for moisture is well known for this application. 

We are having long client base satisfied with the use of Activated Alumina Ball for oil purification.
Activated Alumina – As Acid Reduction Material
Now Query rises can the total acid numbers be reduced in Transformer Oil? The reply  to this
Would be certainly yes you can, Use Activated Alumina Ball. Hard Working Lube-Oils and
Hydraulic Fluids Change their Characteristic with time. Acid is one by-product of aging. Acid is by-
Product of complex chemical reactions within the systems

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Friday, 14 April 2017

Methods of purification of water

Activated alumina essentially made up of Aluminum Oxide which is exceptionally permeable and displays huge surface territory.

Being provider of Activated Alumina Balls we give material which is impervious to warm stun and 

scraped spot. 
Also it won't contract, swell, mellow nor will deteriorate when submerged in water.
The primary favorable position utilizing Activated Alumina Balls is its high surface region around 345-415 m²/gm and wearing down misfortune is less around 0.2 % having smashing quality of 8-12 kgf/cm².

Activated Alumina is as a rule extremely viable when utilized as water channel. Also Check thismethods of purification of water

Water having different polluting influences and substance 

ought to be sifted keeping in mind the end goal to keep any hurtful sickness in individuals. 

The primary concern is to control get to measure of Fluoride substance in water.

Fluoride mixes are fundamentally salts that shape when the component fluorine joins with minerals 

in soil and shakes.Check this Interesting article: water filter remove fluoride and chlorine.
  
Intemperate measure of fluoride in drinking water would come about into a few ailments prompting 

bone crack in grown-ups, tooth rotting and so forth.


Activated ALUMINA BALLS is generally acknowledged as the best and most financially savvy adsorbents for expulsion of Fluoride substance from water. 

It is right now used to treat consumable water for city and family units and remediation of waste streams.



Activated Alumina Balls used to water treatment is an aluminum oxide that is exceptionally permeable and has high surface zone. 

The precious stone structure of alumina contains feline particle grid 
discontinuities offering ascend to restricted regions of positive charge. 

This makes alumina pull in different anionic species. Initiated 

Alumina Balls fabricated by us doesn't contract, swell, mellow nor 

deteriorate when drenched in water. Check heregas drying activated alumina.

Activated Alumina Balls utilized for water treatment has least adsorption limit of adsorbing fluoride content up to 2.85 mg F/g of Alumina. 

We are all inclusive perceived as maker of premium quality modern chemicals like adsorbents for 

water treatment for expulsion of Fluorides and Arsenic of ground water and waste water.


Fluorides are found in the waste releases from process streams in various enterprises so it ends up plainly important to lessen its hurtful impacts the leveling down its substance beneath 1 ppm. In specific locales of India, for example, Jaipur, West Bengal and Karnataka there is sufficient fluoride in the water to bring about fluorosis so Activated Alumina Balls that we produce can undoubtedly lessen fluoride levels from 8-10 ppm to under 0.1 ppm. 

Wednesday, 22 March 2017

Water-purifying Chemicals for Clean Drinking Water in the Developing World

With 3.575 million individuals passing on every year from water-related illness, our ebb and flow water emergency is one of amazing magnitude. At any given time, half of the world's healing center beds are possessed by those anguish from ailment conveyed on by restricted access to safe drinking water, poor cleanliness and sanitation.
Allowed these frightening substances tormenting our general public, it's basic that originators, innovators, architects and visionaries do what they can to discover an answer.
 Luckily, there's no deficiency of advancement on tap – read on for six water cleaning outlines for the creating scene!

Use Activated Alumina As Effective Water Filters:-

Actuated Alumina is a usually utilized desiccant. It is for the most part produced by dehydroxylating Aluminum Hydroxide in such a way, to the point that the final product is an exceedingly permeable material.
It is this permeable material, which is broadly utilized as a part of expelling pollutions from the environment. Initiated Alumina is known to have a surface territory of more than 200 square meters/g.
This desiccant is not just broadly utilized for its extensive surface zone additionally for its high surface-region to-weight proportion, which make the adsorbent procedure speedier and more compelling. Water treatment chemicalsmanufacturers in India – SORBEAD INDIA

The primary advantages of utilizing Activated Alumina is that more dampness particles/pollutions can be retained over more territory in a shorter timeframe. The various passage like pores of the Activated Alumina desiccant are its greatest in addition to point. They permit just those atoms to go through, which are littler than the even-sized pores while the bigger particles are deserted. This is the manner by which Activated Alumina desiccant effectively channels substances.

Activated Alumina for Effective Water Filtration



Activated Alumina balls are the main decision of city enterprises the world over for expelling debasements like fluoride, arsenic and selenium from water implied for drinking and family purposes. This is finished by drenching Activated Alumina channels into the water, which is to be evacuated of contaminations.


When it interacts with the water, the Activated Alumina desiccant will start its work and begin engrossing every one of the contaminations display in the water. Fundamental among these pollutions is fluoride, which can prompt numerous confusions like fluorosis, weaker bones and different lacks. Fluorosis is perilous particularly for youthful youngsters, since it can prompt them having lesser IQ, along these lines truly influencing their enthusiastic and physical development.

Check Here:-Best quality water treatment chemicals manufacturers in India.

Initiated alumina water channel can undoubtedly decrease the fluoride levels show in the water implied for drinking purposes from 10.0 ppm to under 1.0 ppm.

The measure of fluoride consumed from the water being separated relies on upon to what extent the water is in genuine contact with the drenched enacted alumina channels. Also Check This Article About activatedalumina adsorbent uses in water treatment.

 On the off chance that a greater amount of the enacted alumina channels are in contact with the water, which is to be dealt with then more fluoride atoms can be consumed. This will bring about there being less fluoride in the last sifted water. Such treated water is fit for drinking and in addition family unit purposes.


Bring down temperature water and brought down acidic water are additionally separated all the more adequately with the assistance of Activated Alumina water channel.


Want to know more details about water treatment chemicals list....??

Thursday, 15 December 2016

Activated Alumina Balls for Effective Organic Liquid Drying

Activated Alumina as Desiccant

Activated Alumina is a widely used desiccant. It is available in beads, balls and granular forms. In all these three forms, the desiccant has different uses. The huge demand for Activated Alumina can be attributed to its highly porous structure, greater surface area-to-mass ratio, pole molecular absorbent property, high selectivity, more absorbent rate, and greater resistance to thermal shock. Not only these, there are other properties as well, which make Activated Alumina a highly sought-after desiccant. These include bringing down the cost of production, reduce operating costs and energy usages. Now you know why companies prefer Activated Alumina over any other desiccant. 

Activated Alumina Balls

In the ball form, Activated Alumina desiccant displays lower abrasion, more strength, lesser cracks, no powdery and no expansion. Activated Alumina balls are also high in quality, have large combined capacity and are highly durable. Other favorable properties are that the Activated Alumina Balls are insoluble in water and dissolve in strong acids. They also do not split water, can withstand high temperature and show resistance to visualization poisoning. 

These features are ideal for drying of various organic liquids and for removing pollution materials like paraffin, HF and H2S, SO2 from water meant for drinking and household purposes. 



Activated Alumina Balls in Drying Organic Liquids

As mentioned earlier, Activated Alumina Balls are ideal for the purpose of deep drying organic liquids. Gas drying Activated Alumina is used on ethylene, cracked gas and propylene. It also finds use in instrument air drying and air separation for H2O2. 


The drying of liquids and gases by Activated Alumina can be divided into the following:

1) Drying organic liquids like Liquid Petroleum Gas, propylene, butane among others.

2) Drying steam cracked liquids like cyclohexane, gasoline, chlorine and fluorinated hydrocarbons, aromatic solvents, etc.

3) Drying moisture-laden air and gases like cracked gases, catalytic reforming recycle gas, synthesis gas, methyl chloride, natural gas and Liquid Petroleum Gas.

4) Effective removal of metallic traces, BF3, TBC, HCl, HF and fluorinated hydrocarbons from various gases and liquids.

5) Effective drying of hydrogen, oxygen, nitrogen and CO2 among others.

6) Activated Alumina is used for air drying (PSA,TSA) and air separation purposes. 

7) Gas drying in air separation plants. Helps dry inert/rare gases and common ones like hydrogen, oxygen, nitrogen, CO2.

8) Effective as a catalyst for claus conversion in sub dew point operations. 

All the above mentioned uses thereby showcase the effectiveness of Activated Alumina balls in drying organic liquids.

Wednesday, 27 July 2016

Activated Alumina: Best Air Drying Desiccant

Understanding Activated Alumina Adsorbent

One of the most commonly used adsorbents, Activated Alumina is known for its numerous pores and large surface area. Both these features help the adsorbent take in more moisture molecules over a larger area. Another highlight of Activated Alumina as a desiccant is that it can take in all the liquids and gases without undergoing any kind of physical as well as chemical transformation. Activated Alumina functions by the means of a process known as adsorption. This desiccant is mainly used for drying air. The presence of humidity molecules in the air can prove to be quite harmful as it can lead to problems like ice formation, corrosion in the machines. Thus, it becomes highly important to remove moisture molecules from air for the smooth functioning of equipment. also Check our Latest article here:Oxygen Absorbers | Food Storage | O-Buster Suppliers



The functioning of the Activated Alumina adsorbent is very simple. The air, which is meant to be dehumidified, is passed through the Activated Alumina. As it passes through all the moisture present in the air will stick to the Alumina and only the dried air will pass forward. The vapor molecules in the air are trapped in the Activated Alumina desiccant. Thus, with the help of the alumina adsorbent, the air is completely dried.

Activated Alumina in Air drying

Sometimes it becomes important that all the moisture present is removed from the air being circulated. If compressed air having a pressure dew point of around -40 °C / -40 F or lesser is what is needed, then one should opt for a heat less adsorption dryer, which is both energy as well as cost effective. These heats less adsorption dryers carry out their work with the help of desiccant material like Activated Alumina or Molecular Sieve. These two desiccants are best suited to remove all traces of moisture from the compressed air.


The functioning of the heat less adsorption dryer is explained as follows:- The dryer consists of two identical adsorption towers filled with equal amounts of either Activated Alumina or Molecular Sieve. There is no hard-and-fast rule that only one type of desiccant can be used. Either of the two can be used as both are equally effective.

As the drying process begins, the compressed air moves from the bottom to the top of the tower and as it passes through the Activated Alumina desiccant, all the moisture present is readily absorbed. As the moisture intake takes place, the desiccant bed will start to get heavy and eventually become saturated. When the desiccant in the first tower is completely saturated, it automatically shuts down.

The next step is to remove the saturated desiccant from the first tower. The desiccant is purged by passing dry compressed air from the top of the tower to the bottom and for it to come in contact with the ejected moisture molecules.

So while all this is happening in the first tower, what is going on in the second tower, you may ask? During the time period when the desiccant in the first tower is being regenerated, the second tower is functioning as normal. This is in order to ensure that there is a continuous flow of dried air in the system.

While the desiccant bed of one tower will be regenerated, the other tower will be in production in order to guarantee a continuous flow of dried air. The ever flowing stream of dried compressed air is an indication that both the towers filled with Activated Alumina desiccant are functioning smoothly. 

There are many factors influencing how the adsorption dryers perform. These include the temperature of the dryers, their operating pressure as well as flow. If the operating temperatures are raised beyond a certain point, it will drastically affect the production process.

Tuesday, 21 June 2016

Alumina Balls For Water Defluoridation Process


About Activated Alumina Balls:

The activated alumina is used in a large number in many industries. Aside from purifying and absorbing moisture, the activated alumina is also used for dehydrating several ingredients and packaged items. It has the capacity to get separated from several liquids and gases in a convenient manner. The various features of activated air drying alumina can be easily made into use in several big industries. The pore size is big as compared with other well-known desiccants. This is the reason why zeolites have been substituted in several applications which help in removing moisture as far as a specific environment is concerned. The compound is used as a desiccant with the aim to keep things dry by way of absorbing water from the air and to make in use as a filter of fluoride, arsenic and selenium in drinking water.



Activated alumina F200 is usually a sphere of alumina which is used for creating an innovative manufacturing process. It is an excellent adsorbent and desiccant used for drying up an array of gases and liquids. This property of alumina is useful in dehydrating high pressure gas where a minimum amount of pressure drop turns out to be crucial. Air drying activated alumina is well suited for removing acid, in the purification of steam process and in absorbing and drying hydrocarbon.

In many instances, it has been observed that two kinds of alumina are used for the purification of liquid such as F200 and AD101. You can easily make use any one of these tools to dehydrated gases such as gasoline, propylene and LPG. One can easily come to conclusion that if the air drying activated alumina is used efficiently, it can help businesses owners gain the trust of their customers by keeping their orders secured during the transition process.

De-Fluoridation Process:

Activated alumina is a highly porous substance which consists of aluminum hydrate. It is used as a commercial desiccant and in several processes of gas drying in a large number.

Water Purification Process Using Alumina Balls:

The ability of activated alumina is to exclude fluoride which depends on the aspects of the chemistry of water. Factors such as hardness, silica and boron, if present in water will affect the fluoride removal process and thereby, reduces the efficiency of the system. also read:  activated alumina water filter







Activated Alumina For Water Treatment Process:


Activated alumina devices are made up of a packed bed of activated alumina beads. Since water passes through the device, some contaminants are adsorbed to the granules of activated alumina. The effective use of "activated alumina water treatment " depends on the chemical form of contaminant which needs to be eliminated. For instance, under certain conditions where chlorinated water reaches beyond the treatment of activated alumina converts into arsenic form which then gets adsorbed by activated alumina. When it is untreated with water-contained suspended oils, the pre-treatment with five micron cartridge sediment filter is required to avert the hindrance of activated alumina bed.